杉杉股份王蕾:只为一片“彩”,潜心偏光片二十年
2024年07月03日
戴上白口罩、穿上防尘服、走过风淋室……一大早,杉杉股份旗下杉金光电(南京)有限公司偏光片后工程段检查班班长王蕾走进车间智能化生产线,通过机器上不断跳动的数据,监测管理偏光片产品品质。
<p><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"><img src="https://www.ssgf.net/uploads/20240805/a643c78590f9cdcd3336741f4f840b36.jpg"/></span></span></p><p><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;">戴上白口罩、穿上防尘服、走过风淋室……一大早,</span><span class="wx_search_keyword_wrap" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important; color: var(--weui-LINK); cursor: default;">杉杉股份<em class="wx_search_keyword" style="margin: 0px; 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padding: 0px; outline: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;">旗下杉金光电(南京)有限公司偏光片后工程段检查班班长王蕾走进车间智能化生产线,通过机器上不断跳动的数据,监测管理偏光片产品品质。</span></span></p><p><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">从一名“技术小白”成长为技术骨干,王蕾已经跟偏光片打了二十年交道,她对这些像塑料薄膜一样的产品熟稔于心。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">“对于很多人来说,它很陌生,但又是生活中离不开的。”她指着记者的手机屏幕解释道,作为液晶显示屏的重要光学元器件,偏光片被广泛用于手机、电脑、电视等电子产品中。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">某种意义上说,有了它,屏幕里的世界才如此五彩斑斓。</span></section><section><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">精益求精一线工人成就精彩人生</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;"></span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">这十年,偏光片的尺寸越来越多样,小到像指甲盖,大的有115英寸,但只要放在王蕾面前,她几乎扫一眼就能看出其中的不良问题。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">这样的功力,得益于日复一日的精益求精。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">刚工作的时候,检查员纯靠一双手和两只眼睛,一片一片查找问题产品。王蕾说:“每天要检查的数量成百上千。一天近9个小时坐下来,往往肩酸背痛。”功夫不负有心人,半年后王蕾就练就了一双“火眼金睛”,检查效率从原来的一天600片到后来的一天2000片。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">几年后,公司将一个新的超小型偏光片项目交给王蕾负责。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">为了提高产量,王蕾时刻都在想剪裁如何落刀、送片速度怎么设置……每个想法都要多次试验来验证其可行性,历经无数次的试验,她成功地将裁断效率提高3倍,项目产量在行业中遥遥领先。说起这段经历,她颇为自信地说:“专业过硬,一线工人也能成就精彩人生。”</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">从一名基层党员走上杉金光电党支委副书记的岗位,王蕾深感责任更加重大。“不仅要做好本职工作,更要为企业发展、员工发展建言献策,在企业法人与员工之间架起一座理解和沟通桥梁,积极发挥承上启下的纽带作用,关键时刻挺身而出、发挥先锋模范作用,在企业中树立起党的旗帜和形象。”她说。</span></section><section><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">身份转变见证国产偏光片强势崛起</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;"></span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">王蕾坦言,自己的成长要感谢企业,更要感谢时代的发展。“我们每个人都是时代的见证者,同时也是时代的参与者。”</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">近年来,中国面板产业强势崛起,偏光片作为显示面板核心材料,国产化势在必行。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">在这一背景下,2021年,杉杉股份收购LG化学偏光片业务,杉金光电正式启动运营。通过并购,中国偏光片产品的自主化率从不到10%迅速提升到45%以上,实现了新型显示材料领域关键技术的突破。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">对于王蕾来说,从一名外企员工到民营企业工人的身份转变,也让她见证和参与国产偏光片产业的崛起。“能在生产岗位上为中国制造的偏光片创造价值、作出贡献,我很满足和自豪。”王蕾说。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">为进一步满足日益增长的显示市场需求,杉金光电近年来加快创新升级,不断通过智能化生产提升偏光片制造效率和质量。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">2022年,杉金光电投资超1亿元,引入智能化设备覆盖工厂各个环节,建设智能生产车间,打造质量精准追溯场景。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">对王蕾和众多一线工人来说,最直观的感受就是近年来车间工作正变得更加“轻松”。依托自动化检查设备,一个工人一天的检查数量能达到8000片。“工人不仅解放了双手,检测效率提高十几倍,同时还减少了生产成本,产品不良率和能耗也大大降低。”王蕾说。目前,质量精准追溯场景已在杉金光电多家子公司内推广落地,推动了企业智能化改造升级。产品产量和良品率均明显提升,客户满意度大幅改善。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">对于这样的变化,王蕾喜闻乐见。如何带领一线工人转型,助力企业加快推进智能制造全流程,是王蕾面对智能制造发展趋势的新思考。</span></section><section><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; letter-spacing: 2px; box-sizing: border-box !important; overflow-wrap: break-word !important;">她认为,技术工人在智能制造中承担着关键角色,无论是起始阶段的业务需求分析,还是产线设计革新,都离不开一线工人扎实的业务知识与技术技能。只有做到人与机器“相向而行”,才能将智能制造的“红利”最大化。</span></section></p><p><br/></p>